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                Ʊ룺603396

                Port automation system

                TG remote semi-automatic control system is made up of RTG and local intelligent control terminal, equipment integrated management system (EMS), office, remote control end of a half a intelligent control system.

                RTG remote semi-automatic control system is a semi-intelligent control system composed of RTG local intelligent control terminal, equipment integrated management system (EMS) and office remote control terminal. The local intelligent control terminal controls the RTG itself to complete most of the non-security risks after receiving the instructions from the EMS. In the event of a security hazard, the local intelligent control section requests the EMS to find the remote control terminal in the remote office Manual to help the completion of the remote control side to complete the corresponding work, then continue to hand over to the local intelligent control terminal to complete the remaining work.

                    RTG remote semi-automatic control system to change the traditional RTG need one-on-one mode of operation, giving the traditional RTG automatically solve the problem, the driver from the high-altitude driver room moved to a comfortable office, through the EMS coordination automatically The equipment management, TOS interaction, a control and more functions, in the driver comfort, operating efficiency, operational safety, etc. have improved and improved.



                Successful Case: Ningbo CMICT

                Adjustable box door machine intelligent control set,Run for 3 years
                RTG intelligent local control 4 sets,1 run for 2 years and the remaining one year
                EMS equipment management system set,Run for a year
                Three sets of remote control,1 run for 2 years and the remaining one year


                Local Semi-intelligent Control 


                Work flowCart locationCar positioning
                Spreader positioningSet card guide
                Box guideBox identificationSecurity



                Local semi-intelligent control side: cart location + site; Bay bit recognition

                DGPS coarse positioning + visual two-dimensional code fine positioning, positioning accuracy +/- 3cm

                DGPS coarse positioning + visual two-dimensional code fine positioning, positioning accuracy +/- 3cm

                Visual secondary positioning to solve the DGPS weather and other effects of the accuracy of the problem at the same time to achieve the identification of Bayesian recognition

                Local semi-intelligent control side: cart correction

                The semi-automatic operation in the field requires high accuracy of the deviation of the cart, and the distance between the RTG and the fixed bay is measured by the sensor, and the data is processed by the intelligent algorithm, and the correction accuracy can reach 5cm

                Off-site use of GPS correction, correction accuracy of +/- 10cm, to meet the RTG in the off-site deviation requirements

                Local Semi-intelligent Control Side: Car Positioning

                Distance sensor + car encoder dual composite to ensure correctness

                Use the distance sensor to automatically reset the encoder to eliminate the cumulative error of the encoder

                Visual secondary precise positioning, positioning accuracy +/- 3cm

                Local semi-intelligent control terminal: spreader positioning

                Distance sensor + encoder double review, to ensure a high degree of correct end

                Automatic reset of the encoder with distance sensor to eliminate the accumulated error and ensure the spreader accuracy is +/- 10cm


                Local semi-intelligent control side: box car guide

                Through the visual positioning of the box, LED display feedback information from time to time to facilitate the timely adjustment of the driver

                Improve the success rate of box placing to avoid the second operation

                Local semi-intelligent control: Container Number

                Visual automatic identification of the top of the two sides of the box, and TOS automatically complex, recognition rate of 95% or more

                Recognition failure, then by the EMS to find remote control manual processing


                Local semi-intelligent control: Safety protection

                Cart crash radar, to meet people and objects in the 6 meters within the emergency stop, 11 meters within the slowdown

                Local semi-intelligent control: Safety protection

                Spreader on the installation of protective sensors

                To prevent spreaders hit the front

                To prevent spreaders hit the adjacent box



                Local semi-intelligent control: Safety protection

                Make sure the pallet is separated and avoid pulling the card

                To ensure that the bottom of the container lock removed, to avoid pulling the card, to prevent danger in the box area

                Local semi-intelligent control: Safety protection

                Second hook stop to avoid spreader wire rope scrape

                Layer scan, to prevent TOS information error, to ensure safe operation


                Equipment Integrated Management System

                Check the second check and avoid the wire rope scraper

                High level scan to prevent the wrong information of TOS and ensure safe operation


                Equipment Integrated Management System

                TOS interaction, automatic acquisition and confirmation instructions

                Get the TOS instruction to automatically assign instructions based on the location of the RTG and the priority status of the job's instruction and can be adjusted from time to time

                Management of the local and remote control, according to the number of instructions automatically allocated RTG operations, and the need for remote assistance to the local segment of the intelligent allocation of idle remote control

                Always monitor the status of online devices, in time to find a deal with abnormal equipment


                Remote Control


                To assist the local terminal to complete the work with security risks, such as grab box, put box, transition aisle, etc.

                To help the local remote confirmation can not identify the box number, set card and so on

                Assist in dealing with RTG anomalies on site

                The status of the current operation of the RTG display, such as cart location, car position, spreader height, open and closed state


                Communication system: Structure

                Large capacity AP set up wireless LAN, which can meet 2-3 sets of RTG at the same time work

                In the cost, stability, erection can be a better balance


                Communication System: Network Topology


                Current Capability: 

                Inside container truck loading/unloading

                Outside container truck container pick

                Inside container transportation

                Lane switch 

                Diesel power / facility power one-key switch